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Control Procedures and mould manufacturing

Management programming

After obtaining the 3D file from the mould design engineer, the NC programmer performs the following operations:

- Make control program for CNC according to 3D files of mould parts;

- Send UP to CNC processing area through internal network;

- Sends UP to the EDM through the internal network.

Mould and Tool manufacturing (electrode)

  • CNC machining:

    After receiving UP from the programmer, the CNC operator performs the following operations:
    - Select suitable UP steel, as well as copper or graphite (electrode) billets for molding parts in the warehouse;
    - Set the workpiece on the NC table, display "0" and input the original data;
    - Load the required program into the machine and check all future details:
    Mould number, part number or copper electrode number (per part)
  • Electric pulse machining:

    The electrodes are sent from the inspection site to the polishing section, and then to the electric pulse processing section.
    The operator mounts the workpiece on an electric pulse machine,
    Set "0" and enter processing and setup procedures as needed
    Requirements: Avoid carbon deposition during electric pulse machining
    Fluid flow must be controlled. If necessary, during the process to check parts dimensions by using measuring tools or probes.
  • EDM:

    Machining various types of base, inserts, gaps, holes, forming tools in the EDM area. All these operations are carried out in accordance with the technical requirements of the drawings and continuous quality control.
  • Mould finishing and assembly:

    In the finishing assembly site, mold manufacturing process is completed. The mould worker carries on the fine processing and assembling for the mould forming parts, and prepares the mould for test. The qualifications of mould workers determine the quality of mould manufacturing and are mainly responsible for the reputation of the company. After all the processing, the production of the injection mould can be considered completed. Mould making is a high-tech processing.

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